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Replace Your Car's AC Thermal Expansion Valve or Orifice Tube

Your car or truck's AC system is under extreme pressure and the thermal expansion valve or orifice tube monitors the amount of pressure and the temperature of your A/C system. It calculates the precise amount of refrigerant that can safely go into the evaporator. A failing expansion valve or orifice tube often causes a vehicle's air conditioner to blow hot air.

Replace or Repair

  • Expansion Valves: Too much refrigerant causes your evaporator to get too cold whereas too little refrigerant would result in inadequate cooling. The expansion valve is a complex valve that regulates refrigerant flow. This process of metering the refrigerant adjusts the flow according to the temperature of the refrigerant in the evaporator coil. Talk to one of the pro mechanics at Saugus Auto Craft Inc., as this part can be replaced on its own and does not require the entire replacement of the AC assembly.
  • Orifice Tubes: Unlike the expansion valve, the orifice tube is a simple fixed device with no moving parts. It therefore cannot vary the flow of refrigerant into the evaporator, but rather causes a permanent restriction in the system. However, like the expansion valve the orifice tube regulates refrigerant flow through the system and filters debris which may come through in its screen. Often fixing a "bad orifice tube" requires replacing the entire evaporator assembly.

Contact Us Today!

Got questions? We've got answers! Drop us a line, give us a call, or even stop by. Our team is eager to help you with any auto repair needs you have. Let's get you back on the road safely and swiftly!

What Our Customers Are Saying

The best and most skilled guys in the business. I don't go anywhere else.

Lynn, MA

, 04/06/2026

Had a great experience getting our car fixed. They were very communicative and timely. Pricing was also very reasonable. Would definitely recommend and use them again!

Lynn, MA

, 03/05/2026

Amazing service from Saugus Auto Craft! The auto body shop worked very fast, did an excellent job on my car, and even did a full detail inside and out. Everything was handled professionally, and the entire process was smooth and stress-free. I’m extremely happy with the results and would highly recommend them.

Lynn, MA

, 02/03/2026

I brought my car to Lenny Jr. at Saugus Auto Craft, and honestly, I got it back looking better than when I first bought it. They didn’t just fix the damage — the whole car came back spotless, inside and out. Lenny was professional the entire time and kept me updated at every step. He walked me through the whole process, from dealing with insurance to explaining exactly what needed to be done. It made everything way less stressful. Highly recommend — top-notch work and even better service.

Lynn, MA

, 11/15/2025

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